Structural steel
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Structural steel is steel construction material, a profile, formed with a specific shape and certain standards of chemical composition and strength. Structural steel shape, size, composition, strength, storage, etc, is regulated in most industrialised countries.
Steel is sometimes described as a sea of electrons. Protons are virtually surrounded by electrons. It is easy to see how the addition of heat first causes expansion and then softening, to the point of liquification. That is how steel is manufactured and that is how it acts as a structural element in a building fire. Proper fireproofing mitigates this. Still, care must be taken to ensure that expansion of structural elements does not damage wall and floor assemblies required to have a fire-resistance rating. Of particular concern are any penetrants in a firewalls and ferrous cable trays in organic firestops. |
A tied rebar beam cage. This will be embedded inside of cast concrete to lend it strength. A bit of rust on the rebar actually increases the surface area and bonds well with concrete. The high pH level of the concrete will minimise further rust damage to the rebar. In cases where too much concrete poison is dissolving the cement stone of the concrete, the rebar is then also no longer protected and rust can be seen to creep through cracks in faulty concrete. This becomes particularly apparent in bridge structures, such as the Gardiner Expressway, and parking garages. Common countermeasures include epoxy coating of the rebar, keeping a slight electrical current running through the rebar and the choice of cement types that have greater sulphate resistance. |
Structural steel in construction: A primed steel beam is holding up the floor above, which consists of a metal deck (Q-Deck), upon which a concrete slab has been poured. The masonry wall to the right stops short of the deck and is joined to the deck with a firestop system, consisting of stuffed rockwool and silicone caulking, in a manner consistent with the bounding requirements of passive fire protection. Once the firestopping is complete, fireproofing of the beam and the deck may follow. |
Steel beam through-penetration. The firestop surrounding the beam is incomplete - packing only, sealant is yet to be applied. The beam itself must be treated with fireproofing to prevent it from twisting and damaging the wall during a fire. The beam is the penetrant. |
Metal deck and OWSJ (Open Web Steel Joist), receiving first coat of spray fireproofing plaster, made of polystyrene leavened gypsum, all subject to bounding on the basis of Underwriters Laboratories product certification listings. OWSJ require a great deal of spray fireproofing because they are not very massive and also because they are so open, that a lot of the sprayed plaster flies right past its constituent parts during the coating process. |
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[edit] Steel vs. concrete
As raw material prices fluctuate, often so does building design. During times of lower steel prices, more steel and less concrete is used, and vice versa. Each set of vendors and users typically maintain national industry associations that advocate the use of its materials versus the other. However, both materials are really needed together. Concrete without steel re-enforcement is not structurally sound. Steel on its own, without solid concrete floors, is likewise not a preferred building method.
[edit] Fire protection with steel vs. competition
As the critical temperature for steel is around 540°C (give or take, depending on whose country's test standards one reads at the time), and design basis fires reach this temperature within a few minutes, structural steel requires external insulation in order to prevent the steel from absorbing enough energy to reach this temperature. First, steel expands, when heated, and once enough energy has been absorbed, it softens and loses its structural integrity. This is easily prevented through the use of fireproofing. Likewise, although concrete structures on their own are able to achieve fire-resistance ratings, concrete is also subject to severe spalling, especially with elevated moisture inside the concrete at the time it becomes exposed to fire. There is also fireproofing available for concrete but this is typically not used in buildings. Instead, it is used in traffic tunnels and locations where a hydrocarbon fire is likely to break out. Thus, steel and concrete compete against one another not only on the basis of the price per unit of mass but also on the basis of the pricing for the fireproofing that must be added in order to satisfy the passive fire protection requirements that are mandated through building codes. Common fireproofing methods for structural steel include intumescent, endothermic and plaster coatings....
[edit] Structural steels
Steels used for building construction in the US use standard alloys identified and specified by ASTM International. These steels have an alloy identification beginning with A and then two, three, or four numbers. The four-number AISI steel grades commonly used for mechanical engineering, machines, and vehicles are a completely different specification series.
[edit] Common structural shapes
All the shapes and sizes are typically listed in steel tables that vary from one country to another.
- I-beam (I-shaped cross-section)
- WF-Shape (Wide Flange Steel Materials and Rolling Processes (U.S.))
- H-Shape (another name for WF-Shape. The flange is equal to, or greater than, the web)
- Z-Shape (half a flange in opposite directions)
- HSS-Shape Hollow structural section (hollow square or rectangular cross-section)
- Pipe (hollow round cross-section)
- Angle (L-shaped cross-section)
- Channel (C-shaped cross-section)
- Tee (T-shaped cross-section)
- Railway rail (asymmetrical I-beam)
- Bar, a piece of metal, rectangular cross sectioned (flat) and long, but not so wide so as to be called a sheet.
- Rod, a round or square and long piece of metal or wood, see also rebar.
- Plate, sheet metal thicker than 6 mm or 1/4 in.
[edit] Standard structural steels
The standard commonly used structural steels are: <ref>Manual of Steel Construction, 8th Edition, 2nd revised printing, American Institute of Steel Construction, 1987, ch 1 page 1-5</ref>
[edit] Carbon Steels
- A36 - structural shapes and plate
- A53 - structural pipe and tubing
- A500 - structural pipe and tubing
- A501 - structural pipe and tubing
- A529 - structural shapes and plates
[edit] High strength low alloy steels
- A441 - structural shapes and plates
- A572 - structural shapes and plates
- A618 - structural pipe and tubing
[edit] Corrosion resistant high strength low alloy steels
- A242 - structural shapes and plates
- A588 aka Cor-ten - structural shapes and plates
[edit] Quenched and tempered alloy steels
[edit] See also
- Dowel
- Profile (engineering)
- Rebar
- Passive fire protection
- Fireproofing
- Intumescent
- Endothermic
- Drywall
- Penetrant
[edit] References
<references/>de:Baustahl de:Stahlprofil it:Costruzioni in acciaio sl:Konstrukcijsko jeklo

