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Tool wear

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Tool wear describes the gradual failure of cutting tools due to regular operation. It is a term often associated with tipped tools, tool bits, or drill bits that are used with machine tools.

Types of wear include:

  • flank wear in which the portion of the tool in contact with the finished part erodes.
  • crater wear in which contact with chips errodes the rake face. This is somewhat normal for tool wear, and does not seriously degrade the use of a tool until it becomes serious enough to cause a cutting edge failure.
  • built-up edge in which material being machined builds up on the cutting edge. Some materials (notably aluminum and copper) have a tendency to anneal themselves to the cutting edge of a tool. It occurs most frequently on softer metals, with a lower melting point. It can be prevented by increasing cutting speeds and using lubricant.
  • glazing occurs on grinding wheels, and occurs when the exposed abrasive becomes dulled. It is noticable as a sheen while the wheel is in motion.
  • edge wear, in drills, refers to wear to the outer edge of a drill bit around the cutting face caused by excessive cutting speed. It extends down the drill flutes, and requires a large volume of material to be removed from the drillbit before it can be corrected.

[edit] References

  • S. Kalpakjian and S.R. Schmidt. Manufacturing Engineering and Technology.
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